The Klobo Project was a pivotal challenge where we were tasked with redesigning a budget-priced sofa for IKEA, aiming to cut production costs by 20%, optimize container loading by 20%, and reduce material usage by 20%. This complex project required a delicate balance of innovation, precision, and cost management.

Through extensive collaboration with the IKEA team, we utilized virtual modeling to analyze every design aspect, from wood panels to foam and sundry components, ensuring that each element contributed to the cost reduction goals without sacrificing quality. Prototypes were created, and we meticulously time-tested machinery and production methods in Shanghai to optimize manufacturing efficiency. CAD modeling played a key role in evaluating and refining cutting options, ultimately identifying the most cost-effective production paths.

By the project’s completion, we achieved the desired reduction in cost and material use while maintaining the sofa’s structural integrity and aesthetic appeal, successfully meeting IKEA’s challenge and providing an innovative solution for their entry-level product range.